sag mill drawing

  • Grinding in Ball Mills Modeling and Process Control

    overflow discharge mill diaphragm or grate discharge mill and centre-periphery discharge mill e.g. see 23 . In industrial applications the inner surface of the mill is lined with mill liners protecting the steel body of the mill and incorporating mill lifters which help to raise the content of the mill

  • INFERENTIAL MEASUREMENT OF SAG MILL PARAMETERS IV

    The SAG mill rock charge properties (SMRC) and size distribution (smrc) are estimated by the reverse- are determined by solving the powerdraw or mill weight residuals given mill power draw or weight process measurements as inputs. SAG mill fractional rock charge filling (J r

  • SINGLE STAGE SAG/AG MILLING DESIGN

    SAG mill (4 ball charge 90 Nc) A cross between AG and SAG for average competency abrasive ores. Typically operated in RSA on Witwatersrand Gold Ore Driefontein (Underground) Kloof Jacobina 6 SAG mill with recycle crusher (815 ball charge) Competent ores better suited to coarse grind sizes. High aspect mills are recommended to

  • A comparison of SAG mill power models

    SAG Mill power draw models are used in mill design and grinding circuit modelling to predict how much power will be consumed by a particular mill geometry and operating configuration. This paper will compare SAG mill models by Morrell Loveday (using "Power Numbers" published by Barratt) and Austin against several published mill surveys.

  • Dynamic Modeling and Simulation of SAG Mill Circuits with

    AG/SAG mill is inefficient in grinding particles of a certain size typically in the range of 25-55 mm i.e. pebbles. Therefore cone crushers are often used as pebble crushers and integrated into AG/SAG mill circuits to break the critical size particles that accumulate in the mill and to increase the performance of the primary grinding circuits.

  • Optimizing Performance of SABC Comminution Circuit of

    The combined power draw of the SAG mill and ball mill was 8658 kW which caused partial over-grinding. From experience in processing plants outside of China the power rating of the ball mill should be higher than that of the SAG mill 5 . The pebble crusher had an over-powered configuration. The installed power draw of 630 kW

  • fl sag mill dimension drawingcitybreak-herault

    For example the SAG mill may have 10 MW of power draw available and the two ball mills each of 7.5 MW of power draw available for a total of ratio of 10 15 (1 1.5). The software uses the particular power model (Bond/Barratt Morrell Mi etc.) to determine what is the transfer size where the ratio of E SAG to E ball matches the ratio of mill

  • INCREASING SAG MILL CAPACITY AT THE COPPER

    20 EGL SAG mill a Raptor 900 pebble crusher and two 24 x 39 6" ball mills. Each mill is equipped with a 2 x 8500HP dual pinion drive system. The plant was designed to process 1585 h mtpof SAG feed. From startup the mill struggled to meet the required production rates. Over time a major initiative that involved

  • A comparison of SAG mill power models

    SAG Mill power draw models are used in mill design and grinding circuit modelling to predict how much power will be consumed by a particular mill geometry and operating configuration. This paper will compare SAG mill models by Morrell Loveday (using "Power Numbers" published by Barratt) and Austin against several published mill surveys.

  • SAG Mill Operation at Cortez Evolution of Liner Design

    Figure 2 SAG Mill Crash Stop on 10/8/2003 Crash Stop #2March 3 2004 Please refer to Figures 3-5. This crash stop was done on severely SAG mill limiting ore that typically averaged dry tph. In comparison the worst case SAG mill limiting ore type throughput is 8 160 dry tons per day (340 dtph).

  • SAG mill 3D CAD Model Library GrabCAD

    The Sag mill is usually part of the primary stage in the grinding process. Pieces of raw or fairly reduced materials are ground into smaller pieces for further processing or sorting. These machines are typically electrically powered but have been modified from a variety of powering systems over the years.

  • Mill power draw modelsSAGMILLING

    The mill power draw models are used to predict how much power will be consumed by a particular type of mill mill geometry and set of mill operating conditions. This power is transferred to the ore and used to predict the throughput when combined with the specific energy consumption models.

  • ONLINE SAG MILL PULSE MEASUREMENT AND OPTIMIZATION

    The product from the SAG mill is further reduced in size using pebble crushers and ball mills. Hence typical gold or copper ore requires between 2.0 and 7.5 kWh per ton of energy to reduce the particle size. Considering a typical mining operation processes 10 000 to 100 000 tons per day the energy expenditure in grinding is 50 percent of the

  • Turbo Pulp Lifter (TPLTM)An Efficient Discharger to

    inches to draw large quantity of pebbles. The inherent transportation problems associated with SAG mills in closed circuit with pebble fraction are more complicated than the single stage SAG mill operation because the coarse pebbles behave significantly different to that of slurry in pulp lifters.

  • SAGMILLING

    Model types mill power draw. Austin SAG model (hybrid phenomenological and empirical model) Morrell C-model for SAG ball mills (phenomenological model with empirical fitting). Sub-divided into a simplified model with typical defaults and a full model with all parameters editable.

  • Sag Mill MaintenanceWOMP

    Improvements in SAG mill components such as bearings liners and even nuts and bolts also help operators achieve higher availability levels by extending the intervals between stoppages for routine repairs and replacement. As a result users can efficiently extract needed information such as predicted wear profile power draw or mill

  • (PDF) OPTIMIZATION OF THE SAG MILL CIRCUIT AT KINROSS

    The SAG mill product discharges to a trommel with 17 mm slots apertures. The trommel power draw of 20.5MW representing 79 of the inst alled power of 26 MW. Although there is .

  • SAGMILLING

    Model types mill power draw. Austin SAG model (hybrid phenomenological and empirical model) Morrell C-model for SAG ball mills (phenomenological model with empirical fitting). Sub-divided into a simplified model with typical defaults and a full model with all parameters editable.

  • Evolution of AG mill shell liner design at Gol-E-Gohar

    of the mill. A new liner design was then designed by increasing the width of the lifter top from 12.5 to 15 cm and increasing the lifter height from 16 to 26 cm to enhance the liner life. Keywords AG/SAG Mill Shell Liner Gol-E-Gohar Iron Ore Wear Profile Non-Uniform Design. 1. Introduction Mill liner design influences the grinding

  • INCREASING SAG MILL CAPACITY AT THE COPPER

    20 EGL SAG mill a Raptor 900 pebble crusher and two 24 x 39 6" ball mills. Each mill is equipped with a 2 x 8500HP dual pinion drive system. The plant was designed to process 1585 h mtpof SAG feed. From startup the mill struggled to meet the required production rates. Over time a major initiative that involved

  • A comparison of SAG mill power models

    SAG Mill power draw models are used in mill design and grinding circuit modelling to predict how much power will be consumed by a particular mill geometry and operating configuration. This paper will compare SAG mill models by Morrell Loveday (using "Power Numbers" published by Barratt) and Austin against several published mill surveys.

  • Mill power draw modelsSAGMILLING

    You must manually check the motor s tent diagram to confirm that the predicted power draw is actually within the motor s capability at the indicated speed. Liner and grate design. The design of mill liners and SAG mill discharge grates will have a large effect on how efficiently the mill

  • SAGMILLING . . Mill Critical Speed Determination

    Mill Critical Speed Determination. The "Critical Speed" for a grinding mill is defined as the rotational speed where centrifugal forces equal gravitational forces at the mill shell s inside surface. This is the rotational speed where balls will not fall away from the mill s shell.

  • INFERENTIAL MEASUREMENT OF SAG MILL PARAMETERS IV

    The SAG mill rock charge properties (SMRC) and size distribution (smrc) are estimated by the reverse- are determined by solving the powerdraw or mill weight residuals given mill power draw or weight process measurements as inputs. SAG mill fractional rock charge filling (J r

  • SAG MillSemi-Autogenous Grinding Mill

    A line drawing of the Fort Knox SAG mill liner configuration and spare liners awaiting installation. Five and one quarter inch steel grinding ballscannon ballsoccupy 8 of the mill volume and are consumed in the grinding action at the rate of 600 000 pounds per month.

  • INCREASING SAG MILL CAPACITY AT THE COPPER

    20 EGL SAG mill a Raptor 900 pebble crusher and two 24 x 39 6" ball mills. Each mill is equipped with a 2 x 8500HP dual pinion drive system. The plant was designed to process 1585 h mtpof SAG feed. From startup the mill struggled to meet the required production rates. Over time a major initiative that involved

  • Sag Mill MaintenanceWOMP

    Improvements in SAG mill components such as bearings liners and even nuts and bolts also help operators achieve higher availability levels by extending the intervals between stoppages for routine repairs and replacement. As a result users can efficiently extract needed information such as predicted wear profile power draw or mill

  • SAG MillSemi-Autogenous Grinding Mill

    A line drawing of the Fort Knox SAG mill liner configuration and spare liners awaiting installation. Five and one quarter inch steel grinding ballscannon ballsoccupy 8 of the mill volume and are consumed in the grinding action at the rate of 600 000 pounds per month.

  • Modelling SAG milling power and specific energy

    Jan 01 2015 · This distribution affects the SAG mill load and the load affects directly the mill power and the efficiency of the mill operation (Van Nierop and Moys 2001). If a SAG mill has been designed with a conventional power or specific energy model which do not consider the projected feed size distribution it is likely that this mill will reach the

  • Unlock SAG mill capacity with process control optimization

    The traditional operation of SAG mills relies on the operator to adjust the manipulated variables to maintain the target mill load and power draw. Changes to the ore hardness feed size or ore specific gravity require an alert operator to adjust the variables while

  • Optimization of the Design of SAG Mill Internals Using

    Figure 6. High Fidelity Simulation snapshot of DEM ball and particle motion in an entire SAG mill. This high fidelity full mill simulation has permitted prediction of 3D motion of balls and particles mapping of power draw impact energy dissipation and shear work done by balls and particles on the liners as a function of distance down the mill

  • Choosing a SAG Mill to Achieve Design Performance

    A further explanation is required to explain the importance of designing the SAG mill chamber to draw required power at optimum operating conditions of 75 critical speed and less than 30 by volume load. Recent studies in the three-foot diameter SAG mill are instructive. The following graph shows the relevant facts as Figure 2.

  • SAG MILL DISCHARGE SCREENS-TROMMEL vs. VIBRATING

    The SAG mill has a trommel on the discharge end of it. Oversize is returned to the mill by a bucket wheel and water jet. Trommel undersize was pumped to a vibrating screen where the This next picture is a scale drawing of one of the trommels. The slurry discharges out of the mill from the grates in the slot between the grates and the head

  • INCREASING SAG MILL CAPACITY AT THE COPPER

    20 EGL SAG mill a Raptor 900 pebble crusher and two 24 x 39 6" ball mills. Each mill is equipped with a 2 x 8500HP dual pinion drive system. The plant was designed to process 1585 h mtpof SAG feed. From startup the mill struggled to meet the required production rates. Over time a major initiative that involved

  • Changing sag mill liners type from Hi-Low to Hi-Hi at

    of the SAG mill is transferred onto a vibrating screen. The oversize material is crushed in a pebble crusher and the undersize is combined with the ball mill (6.71 9.91 m) discharge and sent to the cyclones. The SAG mill in phase 1 uses two 4100 kW synchronous motors and works with a constant 10.5 rpm rotational speed in two

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